Find a safety option by:
 
email button print button

Solution: Quieter Excavators

Quieter excavators are designed to limit noise exposure from loud equipment engines by enclosing the operator and the engine.

Description:

Quieter excavators use engineering controls to limit noise operator exposure. Excavators use powerful diesel engines to move large amounts of earth and these quieter machines are designed to reduce the amount of noise from the engine that reaches the operator. Through the use of quieter engines and specially designed enclosures for the excavator operator and diesel engine, the sound level in the cabin is reduced.

Through the use of specially designed cabin and engine enclosures, the noise produced by the excavator engines is mitigated and exposures are reduced. However, sound pressure levels outside the cabin and on the construction site may still result in exposures that are above the OSHA permissible exposure limit, depending on the duration of exposure. Workers should wear hearing protection for more than intermittent visits.

Bobcat M Series E35

 

 

 

 

 

 

 

 

 

  • Cost: approximately $45,000
  • Engine: 33.3 horsepower diesel
  • Vehicle Weight: 7,468 - 8,374 pounds
  • Vehicle Height: 8 feet
  • Lift Capacity: 2,666 – 2,866 pounds
  • Bucket Capacity: 0.1 – 0.3 cubic yards
  • Noise Control Methods: re-designed engine, air intake, cooling and exhaust systems, new pump and valve design, and cab isolation
  • Operator Sound Pressure Level: 80 dBA (OSHA’s Permissible Exposure Limit for an 8-hour time-weighted average is 90 dBA)
  • Outside Sound Pressure Level: 94 dBA

Kobelco 215SR

 

 

 

 

 

 

 

 

  • Cost: call for a quote
  • Engine: 158 horsepower diesel
  • Vehicle Weight: 54,700 pounds
  • Vehicle Height: 10 feet 3 inches
  • Lift Capacity: 4,450 – 12,250 pounds (at maximum reach, depending on bucket height from ground level)
  • Bucket Capacity: 0.63 – 1.60 cubic yards
  • Noise Control Methods: re-designed air intake, cooling and exhaust systems; the INDR (Integrated Noise and Dust Reduction) system pulls air through an enclosed engine in a pattern designed to muffle noise
  • Operator Sound Pressure Level: 71 dBA (OSHA’s Permissible Exposure Limit for an 8-hour time-weighted average is 90 dBA)
  • Outside Sound Pressure Level: 98 dBA

 

Komatsu PC160LC-8

 

 

 

 

 

 

 

 

 

  • Cost: approximately $150,000
  • Engine: 121 horsepower diesel
  • Vehicle Weight: 37,260 – 38,400 pounds
  • Vehicle Height: 9 feet 10 inches
  • Lift Capacity: 4,400 – 10,900 pounds (at maximum reach, depending on bucket height from ground level)
  • Bucket Capacity: 0.48 – 1.24 cubic yards
  • Noise Control Methods: viscous damper cab mountings, re-designed engine and cab isolation
  • Operator Sound Pressure Level: 68 dBA (OSHA’s Permissible Exposure Limit for an 8-hour time-weighted average is 90 dBA)
  • Outside Sound Pressure Level: 99 dBA

Risks Addressed:

Excavators expose operators to sound levels between 75 and 93 dBA, depending on the specific machine. Over time, prolonged unprotected exposure to noise levels at or above the NIOSH recommended exposure limit (REL) of 85 decibels can lead to permanent hearing loss. Noise exposure has also been associated with temporary hearing loss, decreased perception of noisiness, masking, increased stress and fatigue and decreased concentration or mental performance (Osada, 1988). Quieter excavators can help reduce operators’ noise exposure by using redesigned engines and noise reducing enclosures for the excavator operator and diesel engine.

Over time, exposure to noise levels at or above 85 decibels will lead to permanent hearing loss. The NIOSH recommended exposure limit (REL) for occupational noise is 85 decibels on an A-weighted scale as an 8-hour time weighted average. OSHA limits noise exposure to 90 decibels, also on an A-weighted scale and as an 8-hour time weighted average (U.S. Department of Health and Human Services, 1998). A-weighting is an adjustment that gives lower frequencies less weight or significance than higher frequencies.  An A-weighted sound level more closely resembles the human ear’s response to noise.

The American Conference of Governmental Industrial Hygienists (ACGIH) assigned noise a Threshold Limit Value (TLV) of 85 dBA as an 8-hour time weighted average. Exposure to 88 dBA is limited to 4 hour, exposure to 91 dBA is limited to 2 hours, exposure to 94 dBA is limited to 1 hour and so on. (ACGIH, 2011).

TLVs for Noise

 

Duration per Day

Sound Level (dBA)

Hours

24

80

16

82

8

85

4

88

2

91

1

94

Minutes

30

97

15

100

7.50

103

3.75

106

1.88

109

0.94

112

Noise exposure has also been associated with temporary hearing loss, decreased perception of noisiness and masking, increased stress, fatigue, disturbance of sleep and decreased concentration and mental performance (Osada, 1988).  Noise-induced hearing loss starts in the higher frequencies (3,000 to 6,000 Hz) and slowly develops from chronic exposure to excessive sound. Sound must exert a shearing force on the hair cells lining in order to be perceived, and if the force is too strong, cell damage and cell death can occur (Berger et al., 2003).

The National Institute of Occupational Safety and Health (NIOSH) conducted a survey of potentially hazardous noise sources associated with heavy construction equipment. Time-weighted aveage noise exposures for operators of four different excavators ranged from 75-78 dBA. The tests were done over eight or more hours with the excavators performing various activities on the jobsite (Spencer, CDC).

In a 2004 report from the University of Washington, Seixas and Neitzel indicated an average full-shift noise dosimetry measurements of 90 dBA for excavators used by operating engineers.  In a 2002 study of forestry workers, Neitzel and Yost reported a mean operator exposure of 86 dBA during 1,149 one-minute noise readings collected during the operation of excavators. In a 1999 study of construction workers Neitzel et al. reported a mean of 80 dBA for one-minute operator noise readings in the cab of a tracked excavator cab that was enclosed in glass on three sides. 

In a study of 31 excavators, or power shovels, operators, Legris and Poulin found 8-hour time weighted averages between 80 and 93 dBA, mean 87 dBA. 

A survey was conducted in order to determine all the sources of noise within a mine, including excavators. Most of the noise from the earth mover came from the auxiliary or booster fan located on the outside of the equipment in order to keep the engine cool. Measurement indicated a sound pressure level of 84 dBA produced by the machine (Tripathy, 1999).


How Risks are Reduced:

These diesel-powered machines move large amounts of earth and are designed to reduce the amount of noise from the engine that reaches the operator. Other controls designed to limit noise exposure include re-designed cooling systems and vibration absorption cabin mounts. Through the use of specially designed enclosures for the excavator operator and the engine, sound exposure is reduced.


Quality of Evidence (Risk Reduction):

  • Manufacturers, vendors, or worksites have reported a risk reduction.
  • Safety and health experts believe there is a risk reduction.

Quality of Evidence Explanation (Risk Reduction):

While there is no published sampling data on these specific controls, evidence indicates exposure to noise can be significantly reduced through the use of noise control techniques. The extent of the reduction is dependent on the type of work being performed, the size of the engine, the amount of noise in the environment, the machine, the level of effort required by the machine, and the operator’s proximity to the engine.

Industrial hygienists use sound level meters or noise dosimeters to determine noise levels and recommend the use of quieter techniques to prevent hearing loss and reduce the risk of accidents. Proper maintenance and retrofitting existing equipment can decrease excess sound as well (Suter, 2002).

Bobcat states that its quieter cab reduces sound levels by more than 50%.

The Kobelco Integrated Noise and Dust Reduction (INDR) system is designed to provide premium air filtration and excellent engine cooling while reducing engine noise by 5 dBA.


Effects on Productivity:

Lower noise levels are expected to reduce stress and fatigue, and increase the concentration and mental performance of workers. Improved worker health, comfort and concentration may lead to greater productivity. Reduced sound levels can also lower the risk of accidents as communication among workers is easier and more effective.


Quality of Evidence (Effects on Productivity):

  • Safety and health experts believe there is an increase in productivity.

Quality of Evidence Explanation (Effects on Productivity):

Safety and health experts believe the use of quieter equipment will lead to an increase in productivity because it will reduce absenteeism, complaints and accidents while increasing awareness of surroundings and other workers. (Noweir, 1984).


Hazards Addressed:

  • Heavy Equipment
    • Operate earth-moving equipment
    • Operate within traffic and work zones
 

Availability

Bobcat Excavators
For purchasing information, visit http://www.bobcat.com or contact 1-800-743-4340

Kobelco Excavators
For purchasing information, visit http://www.kobelco-usa.com or contact 1-888-562-5201

Komatsu Excavators
For purchasing information, visit http://www.komatsuamerica.com or contact 1-847-437-5800

 

Return on Investment

To calculate the return on investment (ROI) for your specific application, please visit our Return on Investment Calculator. While a specific ROI example has not been developed for this particular solution, the ROI Calculator provides a useful tool and guidance on how to generate your own on investment analysis.

Submit Review

Rate Solution:
Star Rating
12345
Name:
Email:
Job Description:
  • Worker
  • Contractor
  • Vendor/Manufacturer
  • Health & Safety Specialist
  • Owner
  • Architect/Designer
Subject:
Review: