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| Solution: Jackhammers with Vacuum Dust Control | |
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| Description: |
Breaking or chipping concrete with jackhammers, also known as pavement breakers, generates a large amount of dust which may contain high levels of crystalline silica and creates a hazard for everyone in the vicinity. Vacuum dust controls exist for portable jackhammers and pavement breakers. These controls consist of a vacuum, with a disposable filter (a high efficiency particulate air, HEPA, filter is often an option and recommended where practical), attached to a shroud that fits over and partially encloses the bit, or tool. The vacuum draws air and dust from the bit, the point of dust generation, into the shroud where it is transported through tubing and into the vacuum's bag or reservoir. Environmental Safety Solutions, LLC Enviroboot EB-1
Compatible Environmental Safety Solutions vacuums: Envirovac EV-1 and Envirovac EV-2
*The Envirovac EV-2 is equipped with a twenty amp plug and requires an outlet with a twenty amp receptacle
Atlas Copco rock-drill dust control shroud: The center opening is for jackhammer bit and the take-off on the side is for dust extraction (Echt et al., 2003).
Pullman-Ermator single phase electric dust extractors
* Longopac® bag system uses a 70 foot long plastic tube that is divided and sealed at the desired length
** Greater area allows more time between filter cleaning or replacement
Pullman-Ermator three phase electric dust extractors
* Greater area allows more time between filter cleaning or replacement
Pullman-Ermator cyclonic pre-separators
Dustcontrol, Inc. Single Phase Dust Extractors
*recommended for tools with up to 5-inch blades
** recommended for tools with up to 9-inch blades
Dustcontrol, Inc. DC 3800 Three Phase Dust Extractors
Dustcontrol, Inc. DC 5800 Three Phase Dust Extractors
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| Risks Addressed: |
Breaking concrete is a high dust activity that in the absence of controls would place workers at risk of lung disease, cancer, chronic obstructive pulmonary disease (COPD), lung scarring and silicosis with prolonged exposure. Silicosis is an incurable, sometimes fatal disease. Such disease is well documented in the Vermont granite quarries and stone cutting sheds, and in construction operations. The NIOSH-recommended exposure limit (REL) for silica is 0.05 mg/m3 as a time-weighted average concentration for up to a 10-hour workday during a 40-hour workweek. This is one-half of the OSHA standard when the dust is pure silica, but still twice the ACGIH-recommended threshold limit value (TLV) of 0.025 mg/m3.
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| How Risks are Reduced: |
The shrouds partially enclose the jackhammer bit and have a connection for a vacuum system. When a vacuum system is connected to the shroud, air is drawn into the shroud and past the bit, capturing dust and silica near the point of dust generation. These systems capture dust and silica near the source, reducing concentrations in the worker's breathing zone and his or her exposure. For continuous use, a respiratory protection program and respirators may still be required. |
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| Quality of Evidence (Risk Reduction): |
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| Quality of Evidence Explanation (Risk Reduction): |
In evaluations of engineering controls, Echt et al. observed a 59 percent reduction in respirable dust, compared to no control, during the use of a jackhammer with an Atlas Copco rock-drill shroud and dust extractor. While exposures to respirable dust during use of the local exhaust ventilation system were below the occupational exposure limits, they are likely to have approached or exceeded OSHA Permissible Exposure Limits (PELs), NIOSH Recommended Exposure Limits (RELs) and ACGIH Threshold Limit Values (TLVs) for respirable silica, given the percent silica in bulk samples of the work materials. In spite of reductions in respirable dust exposure while using local exhaust ventilation, a respirator may still be necessary to reduce silica exposures to less than the REL and TLV when breaking concrete with a jackhammer. |
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| Effects on Productivity: |
Vacuum dust control systems can have either positive or negative effects on productivity, but definitely improve the quality of the work by capturing large amounts of airborne dust, which allows a cleaner, more efficient means of breaking concrete. Dust capture also reduces site cleanup times. Dust capture avoids exposing other workers, members of the public, adjacent property, cars and building occupants, which can increase liability and time-consuming disputes. Improved worker comfort is a result of reduced airborne dust which may in turn result in less fatigue for the worker and greater productivity. In some cases, particularly where jackhammer use is intermittent, vacuum dust control may be adequate to reduce the need to wear a respirator, and the need for an employer respiratory protection program.
Some additional issues should be considered. Changing vacuum bags takes time, which will depend on the amount of breaking being done and the size of the vacuum bag or hopper. Workers will need to adapt to working with a vacuum hose attached to the tool.
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| Quality of Evidence (Effects on Productivity): |
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| Quality of Evidence Explanation (Effects on Productivity): |
While there is limited information on productivity from manufacturers or independent studies, safety and health experts believe the use of these controls will lead to an increase in productivity. Increases in productivity are based on one independent study and manufacturers' claims that the controls will reduce dust-related hazards and provide a cleaner work environment. |
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| Return on Investment: | To calculate the return on investment (ROI) for your specific application, please visit our Return on Investment Calculator. While a specific ROI example has not been developed for this particular solution, the ROI Calculator provides a useful tool and guidance on how to generate your own on investment analysis. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Availability: |
Environmental Safety Solutions, LLC Enviroboot EB-1
Atlas Copco rock-drill dust control shroud (Part Number 3214 2203 00)
Visit the Atlast Copco website at http://www.atlascopco.us/usus/Contactus/cmt_contact/ to locate a store or customer service center to contact for purchasing information.
Pullman-Ermator dust extractors and pre-separators
Contact Pullman-Ermator at 1-800-232-2635 or info@pullman-ermator.com for pricing and purchasing information.
Dustcontrol, Inc. dust extractors
Contact Dustcontrol, Inc.at 1-910-395-1808 or sales@dustcontrolusa.com for information on purchasing their products.
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| Additional Considerations: |
Ventilation for construction tools is often misunderstood. There are some key concepts that can help:
Large electric vacuums commonly require 20 amp electrical circuits in addition to the circuit used for electric jackhammers. Cords and extensions must be rated for the tool's power requirements, be inspected regularly, replaced when damaged, and used in combination with ground fault interrupt circuits.
The use of gasoline-powered equipment poses the risk of carbon monoxide exposure, particularly in areas where airflow is reduced. Steps to control exposure are important because the gas is invisible, odorless and tasteless. Small, inexpensive personal monitors should be worn by the operator to warn of unacceptable exposures.
Jackhammers generate sound levels that are greater than 90 decibels, the OSHA Permissible Exposure Limit (PEL), and hazardous. Hearing protection should be worn when using jackhammers unless an industrial hygienist has conducted noise monitoring and indicated that hearing protection is not required.
Jackhammers are heavy and produce intense vibrations over a range of frequencies and may cause harm over time. Repetitive operation of jackhammers may lead to fatigue, pain and musculoskeletal disorders. Operators should take breaks on a regular basis and when fatigued. Consider having each tool and task combination evaluated by an industrial hygienist or ergonomist. The design of some jackhammers may make them lighter and be more ergonomically correct than others.
As is the case with any construction equipment, users should follow manufacturer safety recommendations and comply with any applicable local, state or federal regulations.
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| Hazards Addressed: |
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