| |
![]() |
| Solution: Rotary Hammers and Hammer Drills with Vacuum Dust Control | |
![]() |
![]() |
![]() |
![]() |
| Description: |
Drilling in masonry, stone or concrete with rotary hammers and hammer drills generates a large amount of dust which may contain high levels of crystalline silica and creates a hazard for everyone in the vicinity. Vacuum dust controls exist for rotary hammers and hammer drills. These controls consist of a vacuum, with a disposable filter (a high efficiency particulate air, HEPA, filter is often an option and recommended where practical), attached to a shroud that fits over and partially encloses the bit, or tool. The vacuum draws air and dust from the bit, the point of dust generation, into the shroud where it is transported through tubing and into the vacuum's bag or reservoir. If properly designed and used, exposures to respirable silica can be reduced by 90 to 98 percent. If hammer use is brief and intermittent, this may reduce exposures enough that a respiratory protection program isn’t required. Continuous use may exceed the OSHA Permissible Exposure Limit, even with the use of local exhaust ventilation, however.
Bosch 3/4-inch SDS-plus Rotary Hammer with Dust Collection
Bosch Airsweep™ Wet/Dry Vacuum
Hilti VC 20U and VC 40U wet/dry vacuum cleaner
Metabo BHE20 IDR Electronic Rotary Hammer with Dust Extractor
![]() Dewalt HEPA Dust Extraction for L-Shape SDS Hammer - D25300DH
|
||
| Risks Addressed: |
Drilling concrete is a high dust activity that in the absence of controls would place workers at risk of lung disease, cancer, chronic obstructive pulmonary disease (COPD), lung scarring and silicosis with prolonged exposure. Silicosis is an incurable, sometimes fatal disease. Such disease is well documented in the Vermont granite quarries and stone cutting sheds, and in construction operations. The NIOSH-recommended exposure limit (REL) for silica is 0.05 mg/m3 as a time-weighted average concentration for up to a 10-hour workday during a 40-hour workweek. This is one-half of the OSHA standard when the dust is pure silica, but still twice the ACGIH-recommended threshold limit value (TLV) of 0.025 mg/m3.
|
||
| How Risks are Reduced: |
The shrouds partially enclose the bit and have a connection for a vacuum system. When a vacuum system is connected to the shroud, air is drawn into the shroud and past the bit, capturing dust and silica near the point of dust generation. These systems capture dust and silica near the source, reducing concentrations in the worker's breathing zone and his or her exposure. For continuous use, a respiratory protection program and respirators may still be required. |
||
| Quality of Evidence (Risk Reduction): |
|
||
| Quality of Evidence Explanation (Risk Reduction): |
In evaluations of engineering controls, Shepard et al. observed, on average, a 94 percent reduction in respirable silica during the use of a Bosch rotary hammer drill with two types of hood and two types of dust extractor. While exposures to respirable dust during use of the local exhaust ventilation systems were below the OSHA Permissible Exposure Limits (PELs), they approached or exceeded the NIOSH Recommended Exposure Limits (RELs) and ACGIH Threshold Limit Values (TLVs) for respirable silica. In spite of significant reductions in respirable silica exposure while using local exhaust ventilation, a respirator may still be necessary to reduce silica exposures to less than the REL and TLV when drilling concrete. |
||
| Effects on Productivity: |
Vacuum dust control systems can have either positive or negative effects on productivity, but definitely improve the quality of the work by capturing large amounts of airborne dust, which allows a cleaner, more efficient means of drilling into concrete. Dust capture also reduces site cleanup times. Dust capture avoids exposing other workers, members of the public, adjacent property, cars and building occupants, which can increase liability and time-consuming disputes. Improved worker comfort is a result of reduced airborne dust which may in turn result in less fatigue for the worker and greater productivity. In some cases, particularly where drilling is intermittent, vacuum dust control may be adequate to reduce the need to wear a respirator, and the need for an employer respiratory protection program.
Some additional issues should be considered. Changing vacuum bags and filters takes time, which will depend on the amount of drilling being done and the size of the vacuum bag or filter. Workers will need to adapt to working with a vacuum hose attached to the tool.
|
||
| Quality of Evidence (Effects on Productivity): |
|
||
| Quality of Evidence Explanation (Effects on Productivity): |
In addition to limited information on productivity from manufacturers or independent studies, safety and health experts believe the use of these controls may lead to an increase in productivity because controls will reduce dust-related hazards and provide a cleaner work environment. |
||
| Return on Investment: | To calculate the return on investment (ROI) for your specific application, please visit our Return on Investment Calculator. While a specific ROI example has not been developed for this particular solution, the ROI Calculator provides a useful tool and guidance on how to generate your own on investment analysis. | ||
| Availability: |
Bosch 3/4-inch SDS-plus Rotary Hammer with Dust Collection
Hilti TE 80-AVR/TE 70-ATC and TE 40-AVR/TE 30-AVR Combihammer and vacuums
Metabo BHE20 IDR Electronic Rotary Hammer with Dust Extractor
Contact the Metabo Corporation at 1- 800-638-2264 or locate a distributor at http://www.metabo.us/Local-Distributors.3657.0.html?&no_cache=1.
Dewalt HEPA Dust Extraction for L-Shape SDS Hammer - D25300DH
Purchase from MSC Industrial Direct Co., Inc. and Factory Authorized Outlet or locate a Dewalt retailer at http://www.dewalt.com/us/retailers.
Dewalt Rotary Hammer - D25313K
Purchase from Toolsforless.com, MSC Industrial Direct Co., Inc. and Tool Authority or locate a Dewalt retailer at http://www.dewalt.com/us/retailers.
Dewalt Rotary Hammer - D25314K (with keyless chuck)
Purchase from Toolsforless.com, Tools-Plus, or MSC Industrial Direct Co., Inc. or locate a Dewalt retailer at http://www.dewalt.com/us/retailers.
|
||
| Additional Considerations: |
Ventilation for construction tools is often misunderstood. There are some key concepts that can help:
Large electric vacuums commonly require 20 amp electrical circuits in addition to the circuit used for the electric drill. Cords and extensions must be rated for the tool's power requirements, be inspected regularly, replaced when damaged, and used in combination with ground fault interrupt circuits.
|
||
| Hazards Addressed: |
|
||