Capping Reinforcement Bars

Capping rebars, with steel reinforced caps, prevent impalement from protruding reinforcing steel.

Description:

Capping of reinforcing iron, with rebar caps containing steel reinforcement, is a work practice that prevent impalement and is required by 1926.701(b) which states that all protruding reinforcing steel, onto and into which employees could fall, shall be guarded to eliminate the hazard of impalement. Federal OSHA has interpreted this standard to emphasize the effectiveness of the protection.

Capping of reinforcing iron to prevent impalement is required by 1926.701(b) which states that all protruding reinforcing steel, onto and into which employees could fall, shall be guarded to eliminate the hazard of impalement.  There are specific rebar caps with steel reinforcement designed to provide impalement protection.

Federal OSHA has interpreted this standard to emphasize the effectiveness of the protection.

“When employees are working at any height above exposed rebar, fall protection/prevention is the first line of defense against impalement. Fall protection/prevention is also applicable when the rebar is below grade, e.g., footings or other excavations, where a fall into a trench would present an impalement hazard. When work is at grade, impalement exposure is dependent upon numerous situations and conditions; proximity of rebar to worker, height of rebar, e.g., working around rebar that is 3-6 feet high would not likely pose an impalement hazard. Rebar caps/covers are appropriate to prevent cuts, abrasions or other minor injuries when working at grade and there is no impalement hazard.

California regulations require that manufactured caps be at least 4 inches on a side or have a diameter of 4.5 inches if rounded. Any damaged cap of support system, including any that have arrested a fall, must be replaced immediately. Smaller “mushroom” caps do not provide impalement protection but may be used on horizontal rebar to prevent abrasions, cuts and minor injuries and to increase visibility.  Maintaining supplies of caps and/or supports throughout the site encourages their immediate use. Mushroom caps used on horizontal rebar should be of a different color from caps used to prevent impalement to facilitate usage control. Rebar may also be bent over so that it no longer presents an impalement hazard.

Regular use of rebar caps is enhanced by worker training and by maintaining supplies of capping systems or caps in all areas of the worksite where rebar is in place.


Risks Addressed:

Impalement from falling onto protruding rebar.  Caps may also provide protection from cuts and scratches.


How Risks are Reduced:

Properly designed rebar caps, as described in the CalOSHA standard, spread the force generated by a falling body through a large enough area that impalement should not occur.  Other serious injuries may occur.

Standard is based on OSHA and industry experience.


Effects on Productivity:

Minimal cost and time to install is greatly offset by preventing productivity losses from injuries. 


Additional Considerations:

Rebar caps can reduce the worst injuries from falls onto rebar.  Primary methods to to prevent falls and to arrest falls that occur must be used as required.


Hazards Addressed:

Availability

Mutual Industries (high density plastic caps)
To obtain information, visit http://www.mutualindustries.com or contact 1-800-523-0888 safety@mutualindustries.com

Paragon Products (steel caps)
To obtain information, visit http://www.paragonproducts-ia.com/ or contact 1-800-776-0385 info@paragon.com

Jim & Slims Tool (high density plastic caps)
To obtain information, visit http://www.jimslimstools.com/ or contact 1-800-282-1024 jimslims@jimslimstools.com

Carne Caps (lumber-based rebar systems)
To obtain information, visit http://www.carniecap.com/ or contact 1-309-736-9752 sales@carniecap.com

Return on Investment

To calculate the return on investment (ROI) for your specific application, please visit our Return on Investment Calculator. While a specific ROI example has not been developed for this particular solution, the ROI Calculator provides a useful tool and guidance on how to generate your own on investment analysis.